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Thursday 23rd - Mainly Shutdown related

Many thanks to Paul W and Roger for extra Shutdown-related photos from Rake 1.

[Photo : Paul]  Inside FO 3132 "Mary" with all the seats thoroughly cleaned. The carpet will also be cleaned if there is time after all the other coaches have been dealt with - there is a lot to do.

[Photo : Paul]   The armrest in one of the seats had worked loose.

[Photo : Paul]  It was quite a job for Alan and Roger, involving the release of the seat to allow access via the back to the arm's mechanism.

[Photo : Paul]  Very careful unpicking so as not to damage the moquette and backing material.

[Photo : Roger]  Alan and Geoff also tackled a loose table.

[Photo : Roger]


By the time I went to the station and on to Rake 1, Paul was cleaning inside one of the TSOs (I forgot to note the number).

Walking further along to CK 16195, the First Class section of which is undergoing a lot of activity. Alan, Geoff and Roger had relocated here to fix another armrest in one of the seats. 


This proved to be a difficult job, once again requiring the removal of the heavy seat back.


Care has to be taken with the brown moquette as I believe we don't have any of this particular one left.

The removed side panel, top strip and cushions.


In another compartment three of the re-covered seat cushions. A previously reported Upholstery are currently very busy with this job. The Brown Donkey Stripe is a nice moquette.

In the Barn TSO 4986 is having refurbished vacuum cylinders fitted. Stu is being assisted by Bryan and Gerry from our Metalwork team. Last week it was the Indoor Gang crawling under here. During Shutdown, as will have been seen in previous postings, everyone gets stuck into all sorts of jobs that are often different from those done by their team.

The removed vac cylinders awaiting servicing and a repaint.

All the tail lamps with top switches are being upgraded with some extra circuitry.


The job is being done by our electricians  Richards I and II.

The inside of this unmodified lamp with just a ballast resistor.


A modified lamp has extra electronic components to allow it to operate with batteries that are lower than 6 volt and therefore more economical. The extra components for this upgrade cost under £3.


Tony and son Bob tackled a number of Shutdown jobs on the two rakes, including mounting a new footboard that had not long been painted. Back now in the warmth of the Workshop they are sorting out a massive pile of spanners of all shapes and sizes.


Derek prepares three new planks for the Monster van.


Finally over to progress with FK 13326 which is now nearing the finishing line. Martin paints one of the grab handles in Gloss Black. This handle was difficult to remove so was left in situ.


The remaining handles were painted on the hooks. These will be reinstated on Saturday. All have been marked as to their location on the coach. This even applies to their securing bolts as they aren't all the same size and length, but then what can you expect with coaches over 60 years old!


Jeff gave all the Cotswold side window frames a second coat of varnish.


Bob took on almost all the Malvern side, initially starting with the top half.


Just after lunch it was the turn of the lower panel.


The final pouring to complete the job.


The finishing tape is in sight! Just a few more yards and the varnishing of 13326 is complete.


Still a few little jobs to be done inside. Phil added fresh coats of coloured varnish to the corridor skirting and the compartment door stop blocks.


In the north vestibule Phil S. reinstates the cover plate for the main light switch and the toilet status sign.


A brighter afternoon after the wind and rain of the morning.

Wednesday 22nd - Cold in the Barn

 It was cold in the barn and everywhere else today. Despite this the upholstery team were much in action.


Laura is just finishing recovering the seats from 16195, before they were taken with Eve and Chris to refit in the carriage, as well as a few winter maintenance jobs.


Chris starting to recover the latest set for the Dean Forest Railway.


Eve is placing the completed covers on the window sill, a good days work.


Simon is doing winter maintenance repairs, a table mounting?


It was all hands for those brave enough in the cold .... Bob with hammer ....


.... with what looks like a step repair.


Ben and Trevor attending to a door lock.


Back in the warm, you will always find Dave with a paint brush, here top coating the replacement ceiling panel. Another Shutdown job.


4798 needed a number of window fixing holes welding up, Rex is grinding the welds flat.


Bryan is working on the opposite side, fettling the wood retaining strips.





With not much vehicular work, a few of us have been making alterations in the heavy bench area. The welding screens have been raised and made so they can be drawn open or closed, after complaints of them getting in  the way of the fly press ..... we have now alleviated this problem, with just a few bits left to finish. Steve is here cutting a support section.


Along the improved space behind the benches we will be constructing a rack to house 6 metre lengths of steel stock, angle, strip and box section. Keeping it here will make things so much easier for lifting it onto the power saw. 


After sliding the curtain rings onto the overhead section it was all hands to lift it into position for welding. This now provides a much safer environment for bench welding.

Tuesday 21st - The Big Push

Many thanks to Paul and Robert for the extra photos.


The number of re-covered seat cushions from CK 16195 has grown. These were done during Saturday, and as mentioned previously, we are using covers that had previously been stored.


There were a number of small jobs still to do inside FK 13326. While pondering these, a sit for a few minutes to enjoy some First Class luxury. I must sit in this coach next time I have a ride on the trains


So, what's left to varnish on the outside? With the main Malvern bodyside going to be completed hopefully by Bob on Thursday, this left the four end doors and corner sections. Richard did a good job with these. We are almost there.


I ensured all the window sliders worked - some were stuck - and then lightly scraped the top of the centre bars to remove any paint residue. A quick wipe with thinners and then Richard gave a fresh coat of Cream to tidy them up.


Other internal jobs included giving the bases of the compartment window frames a fresh coat of varnish and restaining the corridor skirting also for varnishing. Richard cleaned the corridor ceiling.


Ian initially helped the MICA gang and then did more sanding down of the north end of SO 4798. It's good for the Painting and Prep team to keep the momentum going on this coach as it will be a very big job when we eventually tackle this full time.


My efforts in 13326 were interrupted when Robert and Chris reported numerous break-outs on the side of BSKD 34929. This isn't in our Shutdown list but needs to be dealt with, and being a dry day I could make a good start. So with scraper, sandpaper, thinners, rags and Red Oxide, it was off to Platform 1 asap.


[Photo : Robert] The worst area was at the south end, with two more smaller areas towards the centre and at the north end.


[Photo : Robert]  This needed some good quality filler, so what better than to open a new tin. Robert caught me working on the main area.  After a thorough sanding and wipeover, I finished off the job with undercoat. At the moment Saturday looks dry so there might be a chance to top coat then.
Wonder what the other side is like? 👀

The MICA van rebuild seems to be going on forever. It has been problematic to say the least, to the point where to be frank, everyone involved is getting fed up with it. So today there was a determined effort to do as much as possible.


At the north end Chris and Robert, assisted by Maurice on tied-on ladder, resumed the replanking of the north end.



[Photo : Robert]  Chris is making a new base block for one of the ends to provide support for the vacuum pipe.


[Photo : Robert] 


[Photo : Robert]


At the south end Paul and Ian are securing the base block to the van body, prior to attaching the vacuum pipe.


Discussion time!


[Photo : Robert]  Now to the north end where Maurice and Paul are securing the vacuum pipe


[Photo : Robert]  


[Photo : Paul]  The new top planks are primed ......


....... and the lower ones undercoated.

Overall it was a good day for the team and no doubt helped refresh the enthusiasm for the job.


Keith had a busy day on the trestles. Beginning with the priority job which was to undercoat the new ceiling panel and beading strips for one of the coaches currently stabled in the station. The Paintshop was nice and warm, so did it all dry quick enough for the top coat to go on? If so it would be ready for Simon and Alan the next day.


New MICA planking was primed. Getting all this measured and cut to shape as well showed the determination by Robert and Chris to get the rebuild completed.


Other jobs included the top coating of another footboard, the Not To Be Moved flag, an electrical cover from 13326, pipe brackets on the hooks, some small planks (also for the MICA van?), and spare ceiling lights.


Thankfully it was a bit warmer than of recent days and very helpful with respect to my outside job, and others working on the running line opposite the Works and up at the station. The escarpment is crowned by mist.