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Meet The Teams - Wagon Restoration

The Wagon RestorationTeam basically comprises two members, Richard S. and Paul E, with other members of Carriage & Wagon becoming involved as various aspects of the work become available. 

In the past all manner of vehicles have passed through the Works. Examples are the GWR Horse Box, Shell tanker, MICA van, Barry van, LNWR van, Shocvans, Minks, Mogos, China Clay wagon, Dogfish ballast wagons, Conflat, Fruit C van, Toads, Queen Mary, BR Guards van, Monster van, CCTs, Ferry van, Tool vans, GUV, PMV - the list goes on and on, and overall it is quite a range and all providing a lot of interest. 

So over to Richard as he describes the general background to the team and covers the rebuild of the China Clay wagon.

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I have tried to offer some insight into how we do a restoration as well as team dynamics and all with a sense of humour.  Here goes....


Given our department is called Carriage & Wagon it still seems to surprise some people that as well as restoring the heritage carriage fleet, so our customers can enjoy steam and diesel train rides in our beautiful Cotswold country, we also restore wagons.  After all, our railways led the industrial revolution by using wagons to transport all types of goods from coal, milk, fish, vegetables to beer, watercress and bananas.  Any child's model train set included a few wagons to change a toy into a layout.  We, as a railway, are fortunate in that we have a good fleet of wagons; a few have been restored to provide the basis of a freight train and the rest wait silently on side roads to be worked on when time, funds and opportunity present themselves.

The Wagon restoration team is by nature a fluid one and expands and contracts depending on what is to be done.  Paul and I tend to work as the principal team given the two main construction elements of metal frames and timber planks or panels.  Paul has a background in electrical engineering and so can advise on all things metal and mechanical.  I scraped an O level in woodwork and maintain a good working relationship with the Head of the Woodwork shop! Skills crossover is encouraged and Paul can sometimes be found with a saw or paintbrush and myself with a spanner or drill. Thankfully, wagons are much simpler in construction than carriages being essentially a metal chassis holding the wheels and brakes, a skeleton frame above and wooden planks and doors.

To introduce our work here is a photo gallery  starting with a wagon that has missing and damaged planking/floor, rusting metalwork and a non operating brake system.  I have chosen the China Clay wagon as not only is there the wagon to restore but also the cover hood to produce.

Our method for restoration if described in a 'Delia' recipe book would be...

Firstly, take lots of photographs and measurements...too many is much better than trying to guess later!

Take the wagon and remove all wood to leave the metal work revealed.

Remove all rust to bare metal, repair as necessary, prime, undercoat and topcoat to prevent rusting. This includes sole bars, all metal framework, axles, wheels, buffer beams.

Remove and clean brake components, check vacuum cylinder and replace as necessary, check all hoses, free off all moving parts and lubricate...more photos in situ before taking any thing off helps.

Cut timber to size and trial fit.  Prime, undercoat, gloss with as much paint as the Head of the Paintshop will allow you to use [as much as you need - Dave Clark].  Purists will note we use gloss paints although I am hopeful that I may be able to use a more matt finish in future restorations...in their original construction, especially in the 'austerity post war years' paint was only applied to visible surfaces and so inner beams and pipes were exposed to rust.  To try to add extra protection we try to paint all surfaces that can be accessed.

Fit the new floor with ply sheets and assemble the planks, repeat for the hatch doors and fit back the canvas hood frame.  Sign write with number and, at the request of the Upholstery team, paint 'Return to Fowey' where such wagons were an everyday sight and have long discussions regarding the canvas hood.  Should it be a single sheet as original or perhaps, given we want to use the wagon to dry store timber planks, a boy scout tent canvas with ends that can be accessed?  We decide to try a tent design!  The design is covered by the Head of Upholstery who produces a 'cad' (computer aided drawing)  to replace the previous crayon on paper sketch.

Await delivery of the 'tent' and then 'rope in' other interested helpers to fit and 'rope on'!

I think that might be enough and hopefully the pictures tell the rest of the story.

Richard S.

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Thank you Richard for a very comprehensive overview of the team, its work, and putting together the excellent set of photos.

Gala memories of the Lynton and Barnstaple Railway

I have been going to Exmoor for almost 40 years and this part of the UK, and Lynton and Lynmouth in particular, remains my favourite.

Things there have changed quite a bit since that August Bank Holiday back in 1983 when I first enjoyed the delights of Lynmouth, the East Lyn Valley and the surrounding moorland scenery. 

The Cliff Railway between Lynmouth and Lynton had been running since 1890, but not that intruder which appeared in 1898 and sadly lasted no more that 37 years, closing in 1935.


The old Southern Railway station sign at the Museum in Lynton.

However a small part of that sadly missed little railway slowly reappeared and, since reopening in 2004, now plays a major part of the tourism of Exmoor and North Devon. It is strongly supported by both Exmoor National Park and North Devon Council. 

Its current running line might be just 1 mile in length, but by autumn 2017 the railway had carried 500,000 passengers.  More and more trackbed along the route of the old line is gradually being acquired by sister organisation Exmoor Enterprises, new bridges have been put in south of Blackmoor Gate, the old stations at Woody Bay, Bratton Fleming (only recently acquired) and Chelfham are owned by the railway, and the spectacular Chelfham Viaduct is just waiting for track to be relaid. 

The L&B Trust submitted seven planning applications to extend the railway to Blackmoor Gate and Wistlandpound Reservoir. These have now all been approved by both Exmoor National Park and North Devon Council. Having achieved this objective, a Transport and Works Act Order is now being sought to provide the powers to rebuild and operate the railway.

Most amazing has been the recreation of "Lyn", one of the original locos built by Baldwin, and five rebuilt carriages, making it all something really special. The restorations of an original goods van and a sixth carriage are underway, as is the project to recreate two more of the original Manning Wardles "Yeo" and "Exe". Add to that the replica Manning Wardle loco "Lyd" visiting from the Ffestiniog and it's easy to see why the December 2019 issue of Steam Railway had as its No. 1 milestone moment, a photo of the two locos and their trains at Woody Bay. In the associated write-up it stated, "Today's L&B at Woody Bay is perhaps the finest showcase for what preservation can achieve". Having been a member since the opening day in 2004 and visited the little railway a number of times now, I would certainly go along with that.

In normal (non-pandemic) times there are two annual galas at Woody Bay. The May Gala is primarily based around the annual AGMs for the Community Interest Company and the Trust, and is the quieter one of the two. The main Gala is in the autumn and held at the end of September, and as such timing it to coincide with the date when the original railway was closed. With "Lyd" visiting from the Ffestiniog, and the chance to see both "Lyn" and "Lyd" working together, the difference in attendance is something else.

The following sequence is mainly from the September 2018 Gala, with some additional photos from the May 2018 and May 2019 Galas.

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September 2018 Gala

Recreating the famous double-header and what every gala visitor wants to see.  The Autumn Gala in 2019 would see this train with five coaches.


The locos are facing exactly as they did when the original line was running. There were no turntables on the line.


 On the double header returning to Woody Bay.


Yes, that climb to Woody Bay is steep! The gradient is quite dramatic when looking at the line snaking its way uphill from Killington Lane.


The lovingly recreated Manning Wardle given the next number in the series and the new name "Lyd". All the L&B locos were named after rivers with 3-letter names. For the 2019 Autumn Gala, which unfortunately we were unable to attend, "Lyd" was temporarily renamed "Lew" and renumbered "E188".

This is "Faith", tiny in comparison with the rest, but still a powerful little engine. She was built by John Uphill, the L&B's resident engineer. and is normally based at the Gartell Light Railway near Templecombe.


Faith took 17 years to build and when I first saw her she was for sale, but did this happen? She was in steam at the May 2019 Gala and the "For sale" notice had gone.


At the other end of the goods train was "Axe". She is
Kerr, Stuart & Co Ltd No. 2451, built at Stoke-on-Trent in 1915. A side and well tank locomotive, she was one of seventy 60cm gauge "Joffre" Class (named after the French First World War Commander) ordered by the French government for service on the Western Front.

After a long mixed history, by the end of WWII she out of use. Then in 1974, along with four others of the same class, she was repatriated to the UK. After a period of storage in North Wales she was eventually bought by the L&B in 1983 and named "Axe" in keeping with the 3-letter river theme. Restoration was started by the railway before she was sent to the Gartell Railway for completion. She began working L&B trains in March 2009.


Returning to "Lyd", she first ran on the L&B at the Autumn Gala in September 2010. She had been built at the Ffestiniog over a period of 15 years and first steamed in May 2010. She is based on "Lew", the last Manning Wardle to be built for the L&B (by then taken over by the Southern Railway) in 1925. Lew was a slightly modified version of the original three locos, Exe, Taw and Yeo. She was involved with the dismantling of the L&B in 1936, after which she was purchased and shipped to Brazil and an unknown future, and eventually into history as the "Lew Enigma". There are many who hope she is still out there somewhere, albeit a rusting hulk.


 Inside "Lyd"'s cab


The project to build a new "Lyn" began in 2009. Over the successive years parts were created and the final assembly completed at Alan Keefe Ltd, Ross-on-Wye. She first steamed in July 2017 and in the following September Gala made her debut. She is the gem of the L&B and hopefully in the not too distant future will be joined by the new "Exe" and "Yeo". Apparently when she visited the Ffestiniog they were so impressed with her that they jokingly asked if they could keep her and return "Lyd" instead! As with "Lyd", "Lyn" has been built to modern standards and efficiency, and will be a lot better than the original Baldwin engine, which was thought by L&B crews to be not as strong as the Manning Wardles - she was often double-headed, hence the much requested recreation at the autumn galas.


All the galas have lots of extra attractions, in particular a delightful range of miniature traction engines. There is also a miniature railway that gives rides, a selection of period road vehicles and a marquee with model narrow gauge railways (from the L&B to industrial), various displays, and things for sale.


 

This was our first visit to an Autumn Gala, and at the moment, the only one so far. We came away very impressed with the whole day.

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Returning to the Railway two days later had a lovely surprise in store.


Initially the day presented a very atmospheric scene with a mist blanketing everything.

As this was the first train of the day very few visitors were around, and it was as though it had all been set up just for us.

Being so quiet certainly had its bonuses and we were able to view "Lyn" far more closely.


 

Now who's that about to drive Lyn away? Hey, wait for me !!

 

On the first run down to Killington Lane.


 About to begin the return to Woody Bay. The line snakes away up the 1:50 gradient.


Approaching Woody Bay

 

The very pleasant surprise was seeing "Lyd" shunted out of the shed. She wasn't in steam, but was presumably being prepared for the return to Boston Lodge.


Leaving to return to our hotel in Lynton with a last look back at "Lyd".

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May 2018 Gala

A selection from the previous gala

 

This turned out to be a glorious Spring day, enhancing the equally glorious view from Woody Bay Station, which is the highest point on the old railway. In the distance the Hangman peaks with the Bristol Channel to their right, and on a clear day, the coast of Wales.

 Lyn slows as she approaches the station. 


The carriages have been beautifully restored


 That glorious view from the train.

On the 1:50 climb from Killington Lane, the current limit of the line.

 

One of the beautifully restored First Class compartments .......

........ and the view from it


"Tazmin", one of the delightful miniature locos


The miniature woodland line that runs along the top of the Woody Bay site. It extends a lot farther than you first think.

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May 2019 Gala

A few photos from this much quieter gala, but again a lovely day. As with all the spring galas, it was just "Lyn" as the main loco. "Lyd" comes down to Devon for the autumn galas only.

Some more miniature traction engines were on display.

It was best behaviour in the afternoon when Her Royal Highness visited and enjoyed a ride on the line. The speed was kept down too as it was known that she did not like high speed rail travel.


At times it was hard to believe this was a gala with spells of delicious peace and calm, even though there were plenty of visitors, but this was the lunch spell and everyone was elsewhere. At times like this Woody Bay Station is a lovely setting where you can relax and forget the rest of the world. Even the nearby A39 was quiet.

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And finally .... 

Despite the pandemic, the little railway continues to go from strength to strength, with all its long term plans either in motion or at least in preparation. As with all restorations of this magnitude, it will be very many years before Lynton is once more linked up to Barnstaple by railway, but its popularity and determination will certainly mean that it will have a jolly good try.

To see everything in action the Railway's website (https://www.lynton-rail.co.uk/) has a good lengthy introductory video with scenes both from Galas and normal running, many including that fantastic view.

There are also many videos on YouTube, including pre-1935 historical ones. 

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Having been a volunteer at GWSR C&W for 13 years and over that time very much involved in its running, dare I whisper it gently that my very favourite railway is actually the Lynton & Barnstaple?

As Jeremy Clarkson used to say at the end of every Top Gear programme:

"And on that bombshell ..........."