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Wednesday 24th - Bits of this and that

 With most of the usual suspects in, we seemed to part company all doing different jobs.


It gives me great pleasure to announce the re-formation of team Chuckle Brothers, Colin came in yesterday and the old banter started almost immediately.



....... some detailed conversation going on here about the interior of 1675.


Whilst with 1675, Simon is here making and fitting a superb shelf unit for the servery.






Steve is about to make something ..... most likely for 13326,  I will find out and let you know.


Discussing with Bob final measurements for the South end rebuild on 13326


after a small bit of trimming the end panel lined up perfectly, so starting at the top full welding will follow then the door re-fit. We did do a test run with the door and the door fit team, and all was well.


We use a bespoke lifting frame which is weight certificated, it holds the door at whatever angle we need and avoids too much man handling.




Bob is preparing the upper centre panel which goes above the corridor connection, with two cutouts and a number of stud holes pre drilled.


Cutting three door hinge mounting plates, the plasma cutter makes short work of the 6mm plate.


An interior view of the mountings block tacked in place, once the door is deemed to be in the correct position and the holes are drilled and tapped, full welding will take place.


A collection of parts for corridor connection etc ..... Bob and Steve will be cleaning this lot next week.


A quick return to 1675, Rex is assembling the generator frame which I am told will be fitted tomorrow


Finally to our hardworking upholsterers, John is working with the overlocker on Dean Forest Railway seats.
....... Laura.


.......Jenny

..... And Eve, who is cutting up plastic sheet to cover the work table ready for gluing more DFR seats.



That's it until next week.

Many thanks as always to Gerry for the photos.

Tuesday 23rd - A short posting, but a lot done.

 Just a small number in today with six of the regular Tuesday gang uanble to attend.

It was a nice surprise to see Roger in as he normally attends on Thursdays. With so many jobs to do over the current month and on into February, sometimes a bit of overtime is necessary. After the recent prep work Roger refits the repaired toilet tank in BSKD 34929. It will be tested on Thursday.

 


In the Barn Ainsley continues the repairs to the Cotswold side south end doorframe of CK 16221 "Abigail/Charlotte". The door now closes satisfactorily, it just needs the final tweeks to the rebuilt frame, in particular the door guides.

 Maurice undercoated the south end headstock of the GW/SR van. 

Then it was back inside the van to coat the cleaned up girder frame in bitumastic paint, with Bob joining in. Those cedar planks make very good seats for this work. 

 


Keith continued the undercoating of the corridor connection woods for FK 13326, and added the final bit of undercoat for the water heater skid for RBr 1675.


The bogies were returned from St Philips Marsh with the wheel treads now nicely turned. These will be put back under SK 25488, which is currently on the jacks in the Barn. John came in specially to oversee the unloading.


The new shelf unit for the counter area in 1675. Another painting job to be done when we can get around to it.


For Stu and myself it was back to sanding the Cotswold side of 1675. Good progress was made. While Keith sanded some of the skirting panels which were showing a slight browning of rust.

 


That's enough for today. Time to have a good vac around, wipe the side of the coach, and mark the sections that are now completed.

Saturday 20th - Busy

 What with one thing and another I didn't manage to get many photos today, but there was plenty going on.


The main job of the day was a bogie swap on 25488. The selected bogie was outside and Clive went round with the pot of grease and a batch of split pins in the necessary places.


Later on it was rolled underneath into position.


Axleboxes were opened up to inspect pads...


And by the end of the day the coach body was lowered down, John measuring the ride and spring heights.


Elsewhere the GW/SR box van continues with a good sand down all over, George doing the honours...


Along with Maurice.


Who finished the day with a spot of undercoat on the South headstock.


Robert and Simon spent some of the day fitting the second part of the shelving unit to the servery in the RBr. This was the only picture I got however as immediately there was a "Ah perfect, give us a hand Alex!"


Dave carried on painting the corridor connection woods for the FK today.


I only just caught Paul and Dennis coming back from the rake sin the platform having continued their deep clean.


Finally Ainsley continued the repair work on the door pillar of 16221, slow progress but he's getting there.

Thursday 18th - Cold, but glorious!

 

With a very hard frost and -7C (-8C in parts of Cheltenham), it wasn't a day for hanging around. The clear day with the sunshine gradually warmed things up, and one or two from the Works even enjoyed their lunch sat on one of the station benches.

Paul and the Indoor Gang had a chilly time in the rakes as clearly shown by the exposed windows of TSO 4986 covered in frost.


 Hopefully Paul soon became warm enough vacuuming throughout the coach.


Alan and Geoff connected up a warm air blower and made the inside of FO 3132 "Mary" very much more comfortable. Two of the seats needed repairs to the central headrest, which can be loosened with passengers having to use them for support when easing round the tables. With one repaired, Alan tackles the second, made easier by removal of the next seat unit. No frost on Mary's windows, no doubt protected by the adjacent Main Rake coaches.

Roger, the third member of the Indoor Gang, was repairing a leaking pipe joint in one of the toilets in BSKD 34929.


The old connection.


Geoff consults the very long list of Winter Shutdown jobs looking for the next one for the Gang - there are plenty more!

Ainsley repairing the Malvern side north end door on 4986.


The adjacent Discovery Coach in Platform 2 Bay is very handy as a temporary store for the cleaning items.


And mentioning cleaning, our stalwart Monday Cleaning Gang were also in doing an extra day and working both inside and outside the Main Rake in Platform 1. Hence a well filled Mess Room - the group are in the centre.

Following on from Gerry's Wednesday photos, a group of six photos displaying the excellent work being done by our Upholstery Team.


The second contract from the Dean Forest Railway is progressing well, with the Mk2 seating steadily growing as more is delivered. In the storage bay are piles of seat components, a mix of re-covered, stripped, and in original moquette.


More completed sections, and underneath more of the lovely cushions whose sale has been astounding. The list in the middle is of current on-line sales.


Ready to re-cover .................


............... and being re-covered.

From left to right, piles of completed cushions and glasses cases, bags, and finally pieces of moquette cut ready.


Part of the display in Upholstery for our Gala visitors to peruse. This indicates the different moquettes in use in our coaches and the DMUs.

Awaiting on the Paintshop trestles, the newly cut corridor connection sections of hardwood for FK 13326, with a note "Please paint in gloss black". These are probably what was being made by David and Geoff in the photo taken by Gerry on Wednesday.

The edges of the various pieces were given a rub down with 80 sandpaper to remove any splinters, although with two of the vertical pillars the backs were a bit rough and Jeff had to use a pad sander.

 With sanding completed, Jeff begins the initial priming.


Moving on the RBr 1675, Phil and Bob continue the paint stripping on the Cotswold side.

Meanwhile Gerry was back to reinstating quarterlights.

Adding the rubber seal around the next one to be fitted.


Using a template to cut the correct angle in the rubber seal.


Both our electrics Richards were busy again. Richard I at work with the 240 volt system wiring, all carefully labelled up. It looks quite complicated, but they certainly know what they are doing.


 Now setting up the second pigtail at the south end.


The initial (Cotswold side) electrical connection now complete. This is to enable the essential equipment on board 1675 to be kept on charge when the rake is stabled.


Richard II appeared with the water heater skid and requested that it be painted. It will probably go into Executive Light Grey (as we already have sufficient tins available) - in the past we have painted the kitchen areas of the RBrs in either that or Silver Grey.


 [Photo :Richard II]   A test of the skid complete with the water heater and associated unit.


 Rex continued his creation of the support for the new electric generator.


 Underneath 1675 the various parts are being assembled.


 The new shelves being created by Simon are gradually taking shape in the counter area.

Into the Barn now to find newly outshopped NYMR SK 25488 up on the jacks ready for an exchange of bogies.

John services one of the replacement bogies. Regarding the bogies that were sent away for wheel turning, these are due to go under CK 16221 when they are returned on Tuesday 23rd.

16221 is now stabled on the through Barn road, where two repairs are underway. The Cotswold side south end door, which has been locked out of use, is now slamming as it should - the door liner has been planed on the open side and the door receiver needs putting back. 

The north end connection sliding door has also been a problem, another job in the list for the Indoor Gang.

Maurice was back on the GW/SR van, cleaning up the north end headstock. He initially gave the south end headstock a second coat of red oxide.

With the Flag and Whistle Restaurant now back under the control of the Railway, C&W have been asked to assist with its refurbishment. Two of the Woodwork Team, Chris and Alan, will be making a new counter. 

Chris demonstrates a very useful tool called a loose tenon (domino) joiner.

In effect this enables the replacement of the traditional mortise and tenon joint with an equally strong joint that can be produced relatively quickly.

The selected drill bit waggles from side to side to produce the oval slots, as shown above.

The little dominoes are inserted and the whole joint glued to make a strong connection.

The Painting Team have also been requested to help repaint the exterior front elevation of the building during the summer months.