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Thursday 19th - Even more buzzing

Our lower attendances continue with holidays reducing the numbers. We even have a surplus of milk in the Mess Room fridge as a result.  

However it was a good satisfying day, albeit a very hot one when venturing outside. Phil intended to try and get some more roof paint on the Discovery Coach before the heat made outside painting impossible, but the sudden appearance of a school party doing the Wartime Evacuation Experience prevented that option. No shortage of work inside though for the Painting and Prep team with TSO 5023 the current priority when the Discovery Coach work is not possible.


All the small sheet metal patches have been welded in place. Gerry now cleans up the welds on the Cotswold side.


In the background Phil, having given up with the Discovery Coach roof, begins sanding the filled rivet line. Further standard filler is now going on the sanded fibre paste filler to complete the job.


[Photo : Gerry]  Gerry captured me investigating some of the fibre paste filling on the Malvern side where some of the paste had had insufficient hardener and had remained tacky. However, a combination of time and heat had in fact made the filler harden off and all was well.


Meanwhile David took on some more general sanding down on this side.

Jeff continued the work started by Ainsley on Tuesday, thoroughly sanding the door and doorframe edges on the Malvern side.


Bob had now arrived and got going on more of the upper Cotswold side.


[Photo : Gerry] As for me, following a major rag cutting session in Upholstery where it's nice and clean and then the acquistion of a few more blog photos, I got stuck in with the sanding of the Malvern side rivet line.


Jeff had by now progressed to the south end door.




A timely break outside in the shade, while enjoying the passing of the northbound train headed by 2807. The fireman had a helmet on, fully in keeping with the Evacuation Experience, especially as the schoolchildren were travelling on this train.




Gerry later moved on to SO 4798 to ream out some of the rivet line on the Malvern side.

 
On now to all things RBr 1675, Phil is inserting copper braiding in a rubber sleeve.


The two Richards were still doing commissioning work on the water system in 1675. Richard II is checking there are no leaks before the cylinder is pushed back into place. The skid is living up to its name and enabling the unit and attachments to be moved more easily.


Stu is tightening up the vacuum system pipework. John explained that a further hidden leak was discovered with the communication cord pipework, but hopefully repairing that should have finally sorted out the problem.


Work is progressing on the north end bogie, with the Malvern side completed.

The Cotswold side is now being dealt with.


These four shims will now be needed for the above job, so have been cleaned up and painted with black MIO.

Sometimes the sheets and other items that I cut up for rag have been used as temporary covers in the Works and have got a bit grubby. As such they are no good for the Painting and Prep team, but perfectly fine for the type of jobs done in the Barn. So at last, the Barn and Dirty Gang now have their own rag box.


I missed the Indoor Gang who had several collections of tools in FK 13326 while doing some minor repairs.

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Two more photos taken by Gerry while he was in north  Devon.


The preserved LSWR signalbox at Instow on the Tarka Trail and replica signalbox at Bideford Station, now part of the Bideford Railway Heritage Centre.

For full details please go to their excellent website: 

www.bidefordrailway.co.uk

Tuesday 17th - The buzz of sanders

 A busy day with 11 attending. This included a very enjoyable tour of the Works for 18 members of Gloucester U3A run by Dave and myself.


Kicking off the work today with Chris and Robert producing cuts of wood for internal window framing in TSO 4867.


A collection of worn pieces of frame from 4867. The sizes of the various parts are different from our normal framing. TK 24006 has the same type and soò will also be helpful for templates.


Much later in the day all the new pieces are having a coat of Creosolve.

It's now into second top coating with the Open C wagon with Paul, ............

......... Maurice, ........

.......... and Keith in action.

Paul reattaches the disk to the brake handle.

With his H & S hat on Roger is reorganising some of the Workshop first aid items.


More good progress was made with TSO 5023 where Richard and Richard sanded the fibre-pasted rivet line. Some of this had further been overfilled with standard filler.


Ainsley did a great job on the Malvern side, clearing much of the lower triple-banded line and generally giving this side a very thorough sanding down. The rivet line needs some further work which I took on.


Ainsley also cleaned up the edges of the north end door and it's frame, getting much of the old paint off. All the doors need to have the same treatment.


There's no better sight when involved in the lengthy prep stage of a repaint than to see the base coat of light grey beginning to go on. There should be more on Thursday.

Thurs 12th / Sat 14th - More quiet days

Thursday

About 12 in today. Holidays are beginning to have their effect.

With rain forecast no work would be carried out on the Discovery coach, but there was plenty to do inside.

The Indoor Gang, Alan, Geoff and Roger, were in Rake 3 doing more repairs. Being busy with TSO 5023 I ended up missing them.


As mentioned in Nick's Wednesday post there are a number of small areas on 5023 that need some new sheet metal. Gerry went round the coach cutting out further corroded bits. He then cut the replacement sections of sheet metal and temporarily held them in place with masking tape ready for welding in place.


Bob and I spent a lot of time adding glass fibre paste to the reemed out and treated parts of the rivet line on both sides.


Stu and John were checking the vacuum braking system on RBr 1675. The vacuum pump, an invaluable piece of machinery for this essential job, quietly chugged away to keep the vacuum throughout.


The gauge at the opposite end of the coach will soon show whether the coach's system is holding the created vacuum.

John keeps a wary eye on the gauge. There was a leakage and the problem was with the communication cord apparatus at the north end of the coach.

Phil cleans up a component of the RBr's water filter.


In the kitchen/pantry Richards I and II were in the process of commissioning the water system.


They were checking the water pump and accummulator where a leak had been found.


This was resolved and the commissioning has now been successfully completed.

The two final bits of beading, recently on the trestle tables being painted, are now fitted either side of the north end exit.

Now fully curtained and with half the chairs in place, the saloon looks really nice. The remaining chairs will be brought on board after Paul has cleaned the floor.

The counter now covered in cardboard to protect the glass. The rear wood section will have another coat of varnish.

Adding a bit more to Eve's excellent coverage of Upholstery tackling the latest consignment from the DFR, the above shows two seat cushions now complete with the replacement moquette.

A good start has been made with the headrests, with one already part re-covered.

Seemingly endless headrests and seat cushions await refurbishment.


Another very heavy bout of rain soon had the yard full of large puddles. The car park side of the Works returned to its "Great Lakes" appearance.


Rake 3 has been placed in Platform 2 ready for the Real Ale Festival beginning on Friday. The beer tent is in place in the garden.

The weather cleared up to give a very pleasant evening.

***************

Saturday

Attendance was pretty much the same as Thursday with all of us thinly scattered throughout the Works on various jobs. The Real Ale Festival was in full swing and seemed to be doing well with lots of visitors on both platforms throughout the day.

It may be quiet with respect to attendance, but certainly not quiet with sanders buzzing. Richard attacked the lower half of the Cotswold side of 5023, removing in particular the three-banded lower line. With the coach going into crimson & cream it will be back to a two banded lower line.


Bob got going on the Malvern side  .........


.......... and also made quite an impression. I worked on the newly filled rivet line on the other side.


Two of the back panels on the Cotswold side doors need replacing. Chris and Robert check the fitting of a new panel for the north end door.


Later in the day Robert wrestles with the screws holding the centre door panel.

Moving on to the Open C wagon where final top coating is being done over the next few days. All the painted ironwork stored at the south end of the Paintshop was loaded on to the wagon.



Chris tightens the final nut and bolt.


Paul top coats the north end.


In the relative quiet of the Upholstery shop it was just Peter and Jane attending today. Peter has a good knowledge of sewing machines so is just what we needed to keep our machines in good shape.

Jane staples the new moquette to the backs of two of the cushions.


John was cutting replacement sections of sheet metal ready for welding on the south end of RMB 1876.




Ken steadily dismantling the south end corridor connection from 1876.


Vacuum cylinders, both overhauled and repainted, and awaiting overhaul, the latter from underneath the Malvern side of RBr 1675.


John was in the process of removing the Cotswold side cylinder from underneath 1675.



Later, on the Malvern side, Ian and John were fitting one of the refurbished cylinders.


Richard assists John setting up one of the unrefurbished cylinders ready for servicing.


The next major restoration will be TSO 4867. Dave is sorting out internal window framing. Some new framing had already been installed quite some time ago when a number of other internal jobs were undertaken.

The green Class 37 pulls away from Winchcombe with Rake 3 on which Alex was guard .

3850 pulls into Winchcombe.

With temperatures rising from 24C to 28C next week, any work on the Discovery Coach may once again be suspended. However this in turn will mean further good progress with 5023.